As a professional supplier, if you are currently looking for a digital output module for your Allen Bradley SLC 500 control system that can reliably drive AC loads, would you like to know more about it? The Allen Bradley 1746-IG16 that Feimu Technology has presented to you is undoubtedly your best choice. If you need any assistance, please feel free to contact us at any time.
Feimu Technology, as a professional supplier, has specially prepared a key module for overseas industrial automation peers this time. As those who have configured systems know, in the field, there are often only 220V AC signals or isolated DC inputs. If they are directly connected to the PLC, it will definitely damage the board. Therefore, we recommend this high-density input module that supports both AC and DC to everyone. This is to enable you to directly connect it to the system when facing different voltage levels of field signals, saving time and effort.
Each input channel of this Allen Bradley 1746-IG16 device is equipped with high-resistance current-limiting resistors and rectifier circuits. It's like setting a checkpoint at the signal entry point, blocking excessive voltages and filtering out noise. The layout on the circuit board is spacious, and key parts are protected by insulating coatings to prevent dust and moisture from causing short circuits. The 96-pin backplane interface on the back has thickened and gold-plated pins, with excellent hardness and elasticity. When inserted into the baseplate of the frame, the grip force is particularly tight. Even if the factory vibration is very strong, there is no need to worry about poor contact causing signal interruption.
Product Characteristics
Many on-site devices output both DC and AC signals. With this board, you don't need to purchase two different modules. With just one of this type, you can handle everything. The spare parts inventory pressure is instantly relieved. Another notable feature is its "high-density design". 16 points are packed onto a single board. For old control cabinets with already limited space, this is a savior. It enables you to connect many more signals without increasing the cabinet size.
Logistics advantages
When shipping this kind of module with precise pins and long rectangular terminal blocks, the most worrying thing during transportation is that the violent courier service might accidentally bend those rows of gold pins or break the plastic terminal block. For Feimu Technology, the packaging they use is extremely professional. We first remove the terminal blocks and package them separately. Then, we put the main body of the module into an anti-static bag, wrap it with thick bubble foam, and tightly enclose the entire unit. Finally, we pack it into a high-strength cardboard box with specially designed foam. No matter whether you choose sea transportation or air transportation, our packaging can ensure that it reaches you with straight pins and intact terminal blocks.
AC/DC Dual Compatibility – One Module Covers Both
The 1746-IG16 is unique among SLC 500 input modules. It accepts both AC and DC inputs on the same module. This eliminates the need to stock separate AC and DC input modules.
Comparison
1746-IG16
AC-Only Module
DC-Only Module
Input type supported
AC + DC
AC only
DC only
AC voltage range
100-132V AC
100-132V AC
Not supported
DC voltage range
10-60V DC
Not supported
10-60V DC
Input points
16 points
16 points
16 points
Best for
Systems with mixed signal types
Systems with only AC signals
Systems with only DC signals
When to use AC/DC mode:
Inputs from AC proximity sensors (120V AC type).
Inputs from DC sensors (24V DC type).
Mixed signal environments where both AC and DC devices are present.
When you need to reduce spare parts inventory by using one module type.
Wiring Guide – AC and DC Input Connections
The 1746-IG16 uses a detachable terminal block. Correct wiring is essential for reliable operation. Follow these guidelines for AC and DC connections.
Terminal assignment:
Terminals 0-15: Input channels 0-15.
Terminal 16: Common (AC COM or DC COM) for inputs 0-7.
Terminal 17: Common (AC COM or DC COM) for inputs 8-15.
Terminal 18: Not used.
Terminal 19: Not used.
Wiring rules for AC inputs:
Connect the AC hot wire to the input terminal.
Connect the AC neutral to the common terminal.
Do not exceed 132V AC. Exceeding this damages the input circuit.
Use twisted pair cable or shielded cable for long runs.
Wiring rules for DC inputs:
Connect the DC positive wire to the input terminal.
Connect the DC negative wire to the common terminal.
Do not exceed 60V DC. Exceeding this damages the input circuit.
Observe polarity. Reverse polarity may damage the input.
Common wiring mistake: Mixing AC and DC signals on the same common terminal. Each group of 8 inputs shares one common terminal. All inputs in the same group must use the same voltage type (all AC or all DC). Mixing AC and DC on the same group will cause short circuits.
Input Circuit Protection – How It Works
The Allen Bradley 1746-IG16 has built-in protection circuits. These protect the module and the PLC backplane from overvoltage and noise.
Protection features:
High-resistance current-limiting resistors: Limit current to safe levels. Prevent damage from voltage spikes.
Rectifier circuits: Convert AC input to DC for the optocoupler. This allows AC signals to be read correctly.
Optical isolation: 1500V isolation between field signals and the PLC backplane. Protects the CPU from overvoltage.
Filter circuits: Remove noise from the input signal. Prevent false readings from electrical interference.
What happens during an overvoltage condition:
If a voltage above 132V AC is applied, the current-limiting resistor restricts the current.
If the overvoltage is sustained, the resistor may overheat and fail.
The module may be damaged. Replacement is the only fix.
Always verify the input voltage before connecting.
Field issue example: A customer connected 240V AC to a 1746-IG16 input. The module smoked and failed immediately. Cause: The module is rated for 132V AC maximum. Fix: Replaced the module. Installed a step-down transformer to reduce the voltage to 120V AC. Always check the voltage rating before connecting any input.
Module Status LEDs and Troubleshooting
The 1746-IG16 has one diagnostic LED for each of the 16 input channels. The LEDs are visible on the front panel when the module is installed.
LED behavior:
Green: Input is ON (voltage above 85V AC or 10V DC).
Off: Input is OFF (voltage below 20V AC or 3V DC).
Diagnostic checks:
If the LED is ON but the PLC program shows OFF: Check the input delay setting. The 1746-IG16 has a fixed delay of 8ms (AC) and 2ms (DC). If the input signal is shorter than these times, the PLC may not detect it.
If the LED is OFF but the PLC program shows ON: The input may be configured for reversed logic in the PLC program. Check the program logic.
If multiple inputs in the same group show incorrect readings: Check the common connection for that group. A loose common affects all inputs in the group.
If all 16 inputs show no response: Check that the module is properly inserted into the backplane. Check that the SLC 500 chassis has power.
If a specific input does not respond: Check the wiring for that input. Check the sensor power supply. Check the sensor itself.
Product Authenticity Verification
Allen Bradley 1746-IG16 modules are commonly counterfeited. Use these checks to verify authenticity.
Front panel color: Genuine modules use a specific beige-gray color consistent with the SLC 500 family. Counterfeits often have a different shade or glossy finish.
Label quality: Genuine labels have permanent printing with the model number 1746-IG16 clearly visible. Counterfeit labels often have blurry text or peel at edges.
Terminal block: Genuine terminal blocks are green and removable. The screws turn smoothly. Counterfeits often use cheap plastic with screws that stick or strip.
Backplane connector: All pins on the backplane connector must be gold-plated and straight. Counterfeits often use tin pins or have bent pins.
Module weight: Genuine 1746-IG16 weighs approximately 0.3 kg. Counterfeits often feel lighter.
If the module shows incorrect readings or the LEDs behave abnormally, suspect a counterfeit. Contact Feimu Technology with photos for verification.
Testing Before Shipment – What Feimu Does
Feimu Technology does not ship untested modules. Each 1746-IG16 goes through the following verification process before leaving our warehouse.
Visual inspection: Panel color checked for correct shade. Labels verified for clarity. Terminal block screws inspected for smooth operation.
AC input test: 120V AC signal applied to all 16 inputs. Each input confirmed to turn ON and OFF correctly.
DC input test: 24V DC signal applied to all 16 inputs. Each input confirmed to turn ON and OFF correctly.
Backplane test: Module inserted into SLC 500 test chassis. Module recognized by the controller. No fault lights.
LED test: All 16 channel LEDs checked for correct operation.
Packaging: Module placed in anti-static bag. Sealed in foam-lined carton. Labeled with module number and test date.
Test reports are available upon request. Email sales@feimutech.com for a copy of your module's test report.
Frequently Asked Questions
Q1: Can I mix AC and DC signals on the same 1746-IG16 module?
Yes, but not on the same group. The 1746-IG16 has 16 inputs divided into two groups of 8. Group 1 (inputs 0-7) shares one common terminal. Group 2 (inputs 8-15) shares another common terminal. You can connect AC signals to Group 1 and DC signals to Group 2. However, you cannot mix AC and DC signals within the same group. All inputs in one group must use the same voltage type. Mixing them on the same common terminal will cause a short circuit and may damage the module.
Q2: What happens if I connect 24V DC to an AC-only input module?
The module will not read the signal correctly. Most AC-only input modules require a minimum of 85V AC to turn on. A 24V DC signal is below this threshold. The LED will stay off and the PLC will not see the input. This is why the 1746-IG16 is useful. It accepts both 120V AC and 24V DC on the same module, so you do not need to stock separate modules for different voltage types.
Q3: The Allen Bradley 1746-IG16 accepts both AC and DC, but which voltage should I use?
This depends on the sensors in your system. Use AC inputs (100-132V) for AC proximity sensors, limit switches with AC coils, or devices that already run on 120V AC power. Use DC inputs (10-60V) for DC proximity sensors, photoelectric sensors, or devices with 24V DC outputs. The 1746-IG16 can handle both, so select the voltage that matches your field devices. Do not exceed 132V AC or 60V DC.
Q4: Can I replace an existing AC-only module with the 1746-IG16?
Yes. The 1746-IG16 is pin-compatible with standard SLC 500 input modules. It fits in the same chassis slot and uses the same terminal block wiring positions. However, check the voltage rating of your existing sensors. If they operate at 120V AC, the 1746-IG16 will work. If they operate at 240V AC, the 1746-IG16 is not suitable. Use the 1746-IA16 for 240V AC applications.
Q5: How do I know if my input signal is AC or DC?
Check the sensor label or wiring diagram. AC sensors are typically marked with "VAC" or "~". DC sensors are marked with "VDC" or "−". Measure the voltage with a multimeter if you are unsure. AC voltage will show a sinusoidal reading. DC voltage will show a constant reading. Never guess. Wrong voltage damages the module. The 1746-IG16 accepts both, but you still need to know which voltage you are connecting to wire it to the correct common terminal.
About Feimu Technology
Feimu Technology is a supplier of industrial automation components in China, established in 2005. We don't just ship parts. We help maintenance teams and system integrators keep their production lines running.
Our core strengths:
1. Deep platform knowledge
We have worked with SLC 500 systems since they were first installed in factories. When you call with a configuration question or a wiring issue, you get someone who has done it before. Not a script. Not a referral to a manual.
2. Stock that matches what you need
Our warehouse holds over 5,000 active SKUs. A significant portion of that is SLC 500 modules, power supplies, and communication cards. If you need it, we are more likely to have it on the shelf than to tell you it is backordered.
3. Condition you can trust
We do not sell refurbished parts as new. Every module is inspected, cleaned, and tested before shipment. We are upfront about the product condition. No surprises when you open the box.
4. Shipping that respects your schedule
Standard orders placed before 3 PM China time leave the warehouse the same day. Urgent orders can be expedited. Packaging is done with care. We have shipped to over 30 countries and understand international logistics.
5. Support after the sale
A 12-month warranty backs every module we sell. Our engineering team responds to technical questions within 24 hours, typically faster. We do not disappear after the invoice is paid.
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Feimu Technology, as a professional supplier, will respond to your inquiry quickly, provide competitive price quotes, in-stock information and product details.
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